Load Controls

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WHY LOAD CONTROLS?

Trust

At Load Controls India, trust is the cornerstone of our relationships. With over 40 years of expertise in the electrical industry, we have built a reputation for unwavering reliability and integrity. Our commitment to transparency and client satisfaction has made us the go-to choice for businesses and industries seeking trustworthy partners in electrical switchboard assembly.

A Wide Range of Products And Solutions

Our comprehensive suite of electrical switchboards and solutions is tailored to meet diverse industry needs. From standard switchboards to customized solutions, we pride ourselves on offering a wide array of products. Whether you're a small business or a large industrial complex, Load Controls India has the right solution for you.

Flexible Designs Based On Customer Needs

Recognizing that every project is unique, we specialize in flexible designs that align with your specific requirements. Our experienced team collaborates with clients to create tailor-made solutions, ensuring that our switchboards seamlessly integrate into your operations.

Proven Quality And Reliability

At Load Controls India, quality is non-negotiable. Our switchboards undergo rigorous testing, adhering to industry standards, and are built to withstand the toughest conditions. Count on us for proven quality and reliability, ensuring uninterrupted operations for your business.

Durable

Durability is the hallmark of our products. Crafted with precision at our state-of-the-art facility, our switchboards are designed to endure the test of time. Trust Load Controls India for robust and long-lasting electrical solutions that contribute to the resilience of your infrastructure.

Affordable

Experience cost-effective solutions without compromising on quality. Load Controls India takes pride in offering competitive pricing, making advanced electrical switchboards accessible to businesses of all sizes. Enhance your operations without breaking the bank, choosing affordability without sacrificing excellence.

Ensure Safety and Reliability with Load Controls' IEC 61439 Typetested Panels

Introduction to IEC 61439

IEC standard 61439 stands as the definitive benchmark for low voltage switchgear and control gear assemblies. As a successor to the earlier IEC standard 60439, it sets forth comprehensive guidelines and requirements, meticulously crafted through real-world testing and validation processes.

Enhancing Safety and Functionality

The new standard encompasses design verification, delineating clear roles for equipment manufacturers and panel builders. By adhering to IEC 61439, we ensure that every aspect of our manufacturing process aligns with the highest industry standards, guaranteeing safety and functionality at every level.

Value Addition for Stakeholders

For OEMs, consultants, designers, and panel builders, compliance with IEC 61439 translates into tangible benefits. The standard empowers designers to make informed decisions right from the design stage, ensuring the selection of components that meet stringent specifications and standards. By pre-testing critical parameters such as short circuit strength, temperature rise, current insulation, and dielectric strength, we enable designers to streamline the manufacturing process, saving costs and minimizing risks associated with non-compliance.

Load Controls Busbar System and IEC 61439 Standards

At Load Controls, we have embraced the principles of IEC 61439 to the fullest, offering our customers unparalleled safety and reliability. Our busbar system complies with IEC 61439 standards, with every component meticulously tested and validated for optimal performance. From pre-calculated short circuit strength to temperature rise tests and dielectric strength specifications, our products adhere to the highest industry standards, mitigating the risk of electrical hazards and ensuring the safety of end-users.

Systems Driven Processes

Load Controls India stands at the forefront of innovation, spearheading a digital revolution to redefine customer experiences. Our commitment to continuous digitization reflects in every aspect of our operations, enhancing efficiency, transparency, and accessibility for our valued clients.

ERP System Integration:

Load Controls India has integrated an ERP system to streamline end-to-end processes. From procurement to customer support, this digital backbone ensures real-time data sharing, process streamlining, and heightened operational efficiency. Experience a smoother, more responsive journey from concept to creation.

Field Service Management (FSM) Software:

Empowering our field resources with cutting-edge FSM software, we've redefined how we coordinate and execute projects. This includes dynamic scheduling, efficient dispatching, and comprehensive contract management.

Stay updated in real-time as our expert teams deliver unparalleled service, ensuring your projects are in capable hands every step of the way. Some of the salient features of our FSM software include:

  • Field service scheduling
  • Manage service appointments
  • Dispatch management
  • Parts management (supply of parts and spares in the field)
  • On-site service reports
  • On-field invoicing
  • AR & VR technology for experts to guide field technicians complete their work
  • Asset management

Proprietary Estimation Software:

With our state-of-the-art estimation software, creating accurate quotes and GA drawings is now a hassle-free endeavor. Our software not only simplifies the process but also ensures that our customers can visualize and understand their electrical solutions with utmost clarity, ...

fostering collaboration and informed decision-making. Some of the tasks our software supports include:

  • Faster & accurate costing
  • Automated tender purpose
  • General arrangement drawings
  • Calculations
  • Submission ready report
  • Various cost reports for internal reference
  • Technical validations as per design
  • Updated switchgear price list
  • Scientific way of calculation of wiring and labour cost
  • Real-time reports in excel and .pdf formats

QR Code Integration:

At Load Controls, we believe in making information accessible at your fingertips. Our innovative use of QR codes allows customers to effortlessly access crucial details about electrical panels, approved drawings, test completion certificates, and operation manuals.

Scan, learn, and stay informed with the power of instant, on-the-go information. With these digital advancements, Load Controls not just assembles electrical switchboards, but crafts an immersive, customer-centric experience.

Sustainability

"Sustainability is at the core of everything we do. Committed to minimizing environmental impact, we integrate eco-friendly practices throughout our manufacturing processes, ensuring a greener future for generations to come.

Recycling Packaging Material

We implement a robust recycling program to ensure that packaging materials are reused or recycled, reducing waste sent to landfills.

Sourcing from Responsible Suppliers

We purchase raw materials from suppliers who adhere to sustainable practices, such as using renewable resources and minimizing environmental impact during production.

Selling Waste to Certified Scrap Dealers

Instead of disposing of waste materials, we sell them to certified scrap dealers who can recycle or repurpose them, contributing to a circular economy.

Implementing 5S Principles

We’ve adopted 5S principles to maintain a clean and organized workspace, reducing clutter and minimizing material wastage through efficient inventory management.

Implementing 8W Principles

We’ve implemented 8W principles to identify and eliminate the eight types of waste in manufacturing processes, leading to cost savings and increased sustainability.

Avoiding Welding in Panels

We’ve minimized the use of welding in panel construction to reduce energy consumption and emissions associated with welding processes.

Using AluZinc Sheets

Our R&D team has ideated and implemented the optimal use of AluZinc sheets for frames and partitions of panels, eliminating the need for chemical treatment and painting. This reduces environmental impact considerably.

Recycling Byproducts

We ensure all byproducts generated during manufacturing, such as busbars, wires, and packaging materials, are recyclable and properly recycled to minimize waste.

Planting Trees

We plant trees around our manufacturing facility to offset carbon emissions, improve air quality, and promote biodiversity.

Using LED Lights and Sensor Lighting

Installing traditional lighting with energy-efficient LED lights across our manufacturing facility has reduced power consumption. We’ve also installed sensor lights to automatically control lighting in unused areas, further reducing electricity wastage.

Conducting Sensitivity Programs

Regular sensitivity programs are a common feature to raise awareness about energy conservation and sustainability among employees, fostering a culture of environmental responsibility within the organization.

Unlocking Manufacturing Excellence with 5S Principles

When it comes to manufacturing, the 5S methodology stands as a beacon of efficiency, organization, and excellence. At our company, we embrace the 5S principles as the cornerstone of our manufacturing processes, ensuring that quality and productivity reign supreme.

1. Sort:
The first step towards manufacturing excellence begins with sorting. We systematically eliminate unnecessary items and clutter from our workspace, ensuring that only essential tools, materials, and equipment remain. This promotes efficiency, reduces waste, and streamlines operations.

2. Set in Order:
Orderliness is the key to success. By meticulously organizing and arranging our entire workspace, we create a structured and ergonomic workspace. This not only enhances accessibility and efficiency but also minimizes the risk of errors and accidents.

3. Shine:
A clean and well-maintained workspace is a reflection of our commitment to excellence. Through regular cleaning and maintenance routines, we ensure that our manufacturing environment shines with cleanliness and orderliness. This fosters a culture of pride, safety, and professionalism among our team members.

4. Standardize:
Consistency is the hallmark of success. Through standardized processes and procedures, we establish clear guidelines and protocols for every aspect of our manufacturing operations. This ensures uniformity, reliability, and quality across all stages of production.

5. Sustain:
Sustainability is the key to long-term success. We are committed to sustaining the gains achieved through the 5S methodology by instilling a culture of continuous improvement and accountability. Regular audits, training sessions, and team involvement ensure that the 5S principles remain ingrained in our organizational DNA.

Driving Manufacturing Excellence:
At Load Controls, the 5S principles are not just a philosophy; they are a way of life. We prioritize these principles in every aspect of our manufacturing and operational processes, from the shop floor to the boardroom. By embracing the 5S principles, we aim to achieve the full potential of our manufacturing capabilities, driving efficiency, quality, and innovation to new heights.

Our Commitment to 5S:
As a testament to our commitment to excellence, the 5S principles are woven into the fabric of our organizational culture. Through continuous training, reinforcement, and improvement initiatives, we ensure that the spirit of 5S remains at the forefront of our manufacturing processes, making them not just smooth, but truly world-class.

Eliminating Waste: Embracing the 8W Philosophy

Efficiency isn't just a goal, it's a necessity, and at Load Controls, we take efficiency very seriously, which is why we've wholeheartedly embraced the 8W philosophy — a systematic approach to identifying and eliminating waste across our manufacturing processes.

1. Over/Under Production:
We recognize the importance of producing the right work at the right time and in the right amount. Overproduction leads to excess inventory and unnecessary costs, while underproduction disrupts workflow and delays delivery. Through meticulous planning and forecasting, we ensure optimal production levels align with customer demand.

2. Waiting:
The waste of waiting is a silent productivity killer. We strive to minimize downtime and idle resources by optimizing workflow, reducing bottlenecks, and implementing efficient scheduling systems. By keeping work-in-progress flowing smoothly, we maximize productivity and minimize waste.

3. Unnecessary Transportation:
Unnecessary transportation adds unnecessary costs and complexity to our processes. We focus on streamlining material flow, optimizing layouts, and minimizing unnecessary movements. By reducing unnecessary transportation, we enhance efficiency and minimize the risk of errors and delays.

4. Over/Under Processing:
We are committed to eliminating unnecessary steps and processes that add no value to our products or services. By focusing on lean principles and continuous improvement, we optimize our processes to deliver high-quality products efficiently and cost-effectively.

5. Excess Inventory:
Excess inventory ties up valuable resources and increases carrying costs. We maintain lean inventory levels by implementing just-in-time practices, improving demand forecasting, and optimizing supply chain processes. By minimizing excess inventory, we enhance agility and responsiveness to customer needs.

6. Unnecessary Motion:
We recognize that unnecessary motion contributes to inefficiency and fatigue among our team members. We prioritize ergonomics, layout optimization, and workplace organization to minimize unnecessary motion and enhance productivity.

7. Defects:
Defects undermine quality and erode customer satisfaction. We implement robust quality control measures, invest in training and skill development, and foster a culture of continuous improvement to prevent defects and drive excellence in every aspect of our operations.

8. Unused Creativity of Team Members:
We believe that every team member has unique insights and perspectives to offer. We encourage open communication, collaboration, and empowerment to harness the full potential of our team’s creativity and innovation. By valuing and leveraging the creativity of our team members, we drive excellence and foster a culture of continuous learning and improvement.

At our organization, the 8W philosophy is more than just a framework. It’s a mindset that guides us towards manufacturing excellence. By embracing these principles and continuously striving for improvement, we ensure that waste is minimized, efficiency is maximized, and value is delivered at every stage of our manufacturing processes.”

Key Customers

Testimonials

Our entire experience with Load Control was a positive one. The team not only demonstrated good support but also offered valuable assistance, making the entire process seamless and efficient.

Parshuram Arun (ISRO)

The service of the entire team at Load Controls is exceptional! They respond promptly to our concerns, ensuring clarity and prompt attendance. The support from the team has made a significant positive impact on our business.

Akshay Walekar BIAL

Impressed with the impeccably maintained production plant adhering to ISO standards, the panel production quality is commendable. The way the entire procedure was explained showcased professionalism and a commitment to excellence.

K. Prakash TVS Emerald

Load Controls stands out for its excellent safety consciousness and on-time delivery of electrical equipment. The team efficiently addressed our concerns, providing clear explanations for all our queries.

Pankaj Patel HPCL

The panel testing and processing explanations provided a comprehensive understanding of Load Controls. The panel manufacturing process was elucidated, highlighting the distinctions from competitors. The coordination among team members in respective tiers was noteworthy.

Nelson. M Blue Star Ltd.

The modular assembly approach ensures swift delivery, and we have experienced excellent quality. This company's commitment to efficiency is evident, making them a preferred choice for our electrical equipment needs.

Robert A ABB India Ltd.

Load Controls has an impressive facility and maintains excellent standards. The panel quality meets our expectations. We’re delighted with their facilities that guarantee both quality and timely delivery.

Kiran Kumar G Volvo Group India

We are immensely satisfied with the panel quality provided by Load Controls. The modular panels, meticulously checked per IEC 61439 standards, met our expectations. The staff demonstrated great cooperation throughout the process.

Uday Kulkarni MEPCO